Aerospace Materials Testing

aerospace-materials-testing

Aerospace materials require the highest level of reliability. The risk associated with component failure is immeasurable, which is why verifying raw materials, analyzing failures, and thoroughly testing new products are critical to maintaining safety. At IMR Test Labs, our team of metallurgists, chemists, and mechanical engineers works with the world’s largest and most innovative aerospace OEMs and Tier 1 suppliers to ensure that every material and component meets the industry’s rigorous standards, from late-stage R&D to final production. 

Aerospace Materials Testing Services

IMR Test Labs provides a full range of analytical services to support quality control and product engineering for aerospace suppliers. We specialize in testing reciprocating and turbine engine components, airframe materials, and thermal spray coatings. 

Mechanical & Physical Testing

  • High Temperature Fatigue Analysis: Capabilities up to 1800°F. 
  • Mechanical Properties: Balancing hardness, flexibility, and wear resistance. 
  • Tensile Testing: Determining material strength under stretching forces. 
  • Fatigue Testing: Predicting the life of parts under repeated loads. 
  • Flexural Properties: Measuring the maximum stress a part can withstand before failure. 
  • Peel Strength: Assessing a material’s resistance to physical damage. 

Chemical Analysis & Coatings

  • Elemental and Chemical Analysis: Verifying material composition. 
  • Plating and Coating Evaluations: Ensuring protective layers meet specifications. 
  • Thermal Spray Coatings Testing: Specialized analysis for critical surface applications. 
  • Corrosion Resistance: Protecting against moisture, salt, and other corrosive agents. 
  • Erosion Resistance: Guarding against airborne particles like sand and rain. 
  • Adhesion Testing: Ensuring coatings remain bonded under vibration and stress. 

Composite Testing

  • Areal Weight Testing: Determining material suitability for a specific application. 
  • Compressive Testing: Analyzing a material’s capacity to withstand crushing loads. 
  • Constituent Content: Confirming a composite’s fatigue resistance and environmental stability.
  • Dynamic Mechanical Analysis (DMA): Characterizing a material’s properties as a function of temperature and stress. 
  • Open/Filled-Hole Testing: Determining a material’s toughness and ability to handle strain in a damaged state. 
  • Shear Properties: Measuring a material’s strength under lateral shear force. 

Why Choose IMR for Aerospace Testing? 

Aerospace components must withstand some of the harshest environments on Earth, from the scorching heat of an engine to the freezing temperatures of high-altitude flight. Aerospace engineers are constantly striving to increase strength while lessening weight, which requires a partner who understands these unique challenges and can provide reliable, state-of-the-art testing. 

IMR Test Labs is that partner. We have a proven track record of reliable results, a strict quality system, and a team of experts with years of experience. We are not just a lab; we are an extension of your team, providing the accurate data you need to ensure product safety and integrity. Our accreditations and approvals from leading OEMs demonstrate our commitment to the highest quality standards. 

As a Nadcap-approved laboratory, IMR maintains a strict quality system with tight control over all aspects of aerospace testing, including sample tracking, data management, and calibration. We hold A2LA/SAC (ISO 17025) accreditation and are ITAR-registered, with specific approvals from major manufacturers such as Boeing, GE, Pratt & Whitney, and Honeywell Aerospace. This allows us to provide the confidence and peace of mind you need to bring your products to market. 

Resources

Ready to ensure the reliability and safety of your aerospace materials? Request a quote today or contact our experts to discuss your specific testing needs

  • Phone: 888-464-8422

Mechanical & Physical Testing

High Temperature Fatigue Analysis

Capabilities up to 1800° F

Mechanical Properties

Balancing hardness, flexibility, and wear resistance

Tensile Testing

Determining material strength under stretching forces 

Fatigue Testing

Predicting the life of parts under repeated loads

Flexural Properties

Measuring the maximum stress a part can withstand before failure

Peel Strength

Assessing a material's resistance to physical damage

Chemical Analysis & Coatings

Elemental and Chemical Analysis

Verifying material composition. 

Plating and Coating Evaluations

Ensuring protective layers meet specifications. 

Thermal Spray Coatings Testing

Specialized analysis for critical surface applications. 

Corrosion Resistance

Protecting against moisture, salt, and other corrosive agents. 

Erosion Resistance

Guarding against airborne particles like sand and rain. 

Adhesion Testing

Ensuring coatings remain bonded under vibration and stress. 

Composite Testing

Areal Weight Testing

Determining material suitability for a specific application.

Compressive Testing

Analyzing a material's capacity to withstand crushing loads.

Constituent Content

Confirming a composite's fatigue resistance and environmental stability.

Dynamic Mechanical Analysis (DMA)

Characterizing a material's properties as a function of temperature and stress.

Open/Filled-Hole Testing

Determining a material's toughness and ability to handle strain in a damaged state.

Shear Properties

Measuring a material's strength under lateral shear force.

WHY CHOOSE IMR FOR AEROSPACE TESTING? -Benefits of Using IMR Test Labs

Aerospace components must withstand some of the harshest environments on Earth, from the scorching heat of an engine to the freezing temperatures of high-altitude flight. Aerospace engineers are constantly striving to increase strength while lessening weight, which requires a partner who understands these unique challenges and can provide reliable, state-of-the-art testing. 

IMR Test Labs is that partner. We have a proven track record of reliable results, a strict quality system, and a team of experts with years of experience. We are not just a lab; we are an extension of your team, providing the accurate data you need to ensure product safety and integrity. Our accreditations and approvals from leading OEMs demonstrate our commitment to the highest quality standards. 

As a Nadcap-approved laboratory, IMR maintains a strict quality system with tight control over all aspects of aerospace testing, including sample tracking, data management, and calibration. We hold accreditations from A2LA/SAC (ISO 17025) and are ITAR registered, with specific approvals from major manufacturers such as Boeing, GE, Pratt & Whitney, and Honeywell Aerospace. This allows us to provide the confidence and peace of mind you need to bring your products to market. 

As a Nadcap approved laboratory, IMR maintains a strict quality system with tight control of all aspects of aerospace testing:

  • sample tracking
  • data management
  • calibration
  • test methodology

IMR Test Labs holds accreditations from A2LA/SAC (ISO 17025) and are ITAR registered. 

  • Boeing
  • Bombardier
  • GE
  • Gulfstream
  • Honeywell Aerospace
  • Pratt & Whitney
  • Sikorsky

Click here to view all our current accreditations and certifications

DOWNLOAD OUR AEROSPACE MATERIALS TESTING EBOOK

We’ve put together a comprehensive guide to educate you on everything you need to know about the different composite testing methods in the aerospace industry, including:

- Areal Weight Testing
- Dynamic Mechanical Analysis (DMA)
- Filled-Hole Tension/Compression Testing
- Other important details about composite testing

CLICK HERE TO DOWNLOAD IMR'S "COMPOSITES TESTING FOR THE AEROSPACE INDUSTRY" EBOOK.

What types of aerospace materials are tested?

Alloys, metals, composites for exterior and interiors of airframes, rocket propulsion and spacecraft structures, coatings. 

How long does it take to test aerospace materials?

Simple mechanical testing on metals, alloys, and composites can be turned around in 3-5 days. Contact IMR Test Labs for more detailed turnaround time estimates.

What is the accreditation agency for aerospace testing?

Nadcap (National Aerospace and Defense Contractors Accreditation Program) is a rigorous accreditation program for aerospace engineering, defense, and related industries. 

Why is high-temperature and cryogenic fatigue testing important for aerospace analysis?

Being able to replicate an airplane or spacecraft's operating environment will allow testing on the extreme conditions aerospace materials are subjected to.

AEROSPACE MATERIALS TESTING ANALYTICAL SERVICES

Case Depth
Coatings Evaluations
Coating Thickness
Decarburization
Fracture Mechanics
Grain Size Analysis
Inclusion Rating
Intergranular Attack
Machining Evaluations
Microhardness (Knoop, Vickers, Macro Vickers)
Metallography of Coatings  
Microstructure 
Oxide Content
Particle Analysis 
Plating & Coating Evaluation
Porosity
Powder Morphology
Void Content

Alloy Verification
Cleanliness Testing
ICP-AES, OES or XRF Elemental Analysis
ICP-MS Analysis of Trace Elements
Microtrac Particle Size
PMI Testing
Powder Chemistry

X-RAY DIFFRACTION TESTING

Compound Morphology 
Crystal Structure 
Identification of Unknown Powders 
Phase Identification 
Powder Diffraction

CORROSION TESTING

Accelerated Weathering
Cyclic Corrosion Testing
Erosion Testing
Salt Spray Testing
Wear Testing

Axial Fatigue
Coating Shear Fatigue
Fracture Mechanics
High Temperature
Low/High Cycle Fatigue
Rotating Beam Fatigue (Reverse Bending)

Chemical Exposure Testing
Chemical Resistance
Contaminant Analysis
DSC Analysis (Melting Point, Glass Transition, % Crystallinity)
FTIR Analysis
Material Identification
Nonmetallic Failure Analysis

PHYSICAL PROPERTIES

Coefficient of Thermal Expansion by TMA
Compressive Properties
Hardness (Rockwell, Durometer, Shore, Barcol)
Heat Aging
Impact Testing
Lap Shear Testing
Tensile Testing